NMRN Lamination Bay
Designed, manufactured, and installed bespoke structural framework to the client’s specifications, achieving precise tolerances of ±1mm. Works included integration of an overhead gantry system to meet operational requirements.
- Tight finish tolerances
- Adjustable design for adaptability
- Restricted height parameters
Overview
We liaised with the client and reviewed the provided specifications to design a bespoke workstation to a tight tolerance of ±1mm. This enabled precise gluing of timber to form beam sections for use in the ongoing HMS Victory refurbishment, part of a seven-year works programme.
The Challenge
The biggest challenge was working with existing site levels to create a steel structure with a ±1mm tolerance, ensuring accuracy for forming timber beams. The design needed to be lightweight, adjustable to suit the client’s workflow, and capable of lifting up to 950kg at multiple points. Restricted headroom within the ‘glue shop’ further complicated installation, limiting the use of traditional methods and requiring innovative solutions.
Solution
To create a uniform site level for the central clamping glue station, we installed 12mm-thick tooling steel plates using countersunk resin fixings. The plates were carefully packed and grouted to achieve a level finish, allowing the new system to be securely bolted in place. This provided the client with flexibility to reposition clamp trestles for different projects as required.
The lamination bay was designed for full adjustability, with a series of holes on each post to enable glue stations to be adapted and moved as necessary. Overhead gantry hoists were installed in four locations along the length of the bay, giving the client sufficient lifting capacity and manoeuvrability for heavy timber beams.
All steelwork was installed efficiently and effectively by our installation team, meeting client requirements and delivering a system that enhances productivity and flexibility. The design of lamination bay was of full adjustability, with a series of holes on each post to enable glue stations to be adapted and moved as necessary. The overhead gantry hoists were installed across the length in 4 locations giving the clients sufficient lighting and manoeuvrability of heavy timber beams.
All steelwork was installed by our installation team efficiently and effectively to the satisfaction of client demands.
Working with MTECH, particularly Martin, has been a very smooth experience. Any questions raised—whether in face-to-face meetings or via email—are always answered promptly and professionally. When site visits to Portico were required, Martin was extremely helpful in arranging gate access and ensuring everyone had the correct security clearance and completed the training video.
The refurbishment itself was carried out to a high standard, and site visits were always welcomed. The end user is very pleased with the addition of the new hydraulics, which significantly reduces manual handling. Overall, working with MTECH has been an excellent experience.
KBS Maritime
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