Wightlink Fenders
Manufacture and installation of seven new ship-berthing pile fender units for Wightlink Ferries, delivered as part of a planned maintenance programme at Portsmouth’s busy ferry port. The works were carried out to enhance berth protection, improve operational reliability, and support the safe handling of high-frequency vessel movements.
Overview
In this project, we were tasked with manufacturing and installing seven new ship berthing pile fender units, each weighing 12 tonnes and measuring approximately 22 metres in length. All existing piles were removed and disposed of, with the new piles reinstated in their original seabed positions.
The Challenge
The project presented numerous challenges, from manufacturing to installation, while working to strict deadlines. Our client, Wightlink Ferries, operates a busy ferry service between Portsmouth and the Isle of Wight around the clock, seven days a week. These works were critical to ensuring their operations could continue uninterrupted for years to come.
The biggest challenge was the installation of all seven fender units within the tight seven-day timeframe.
The removal of the existing fendering system was particularly challenging due to the unknown extent of seabed embedment and the pulling forces required to extract each pile.
Solution
Our team meticulously planned and managed every stage of the project to anticipate potential delays and ensure the works were completed on schedule.
The installation team worked around the clock for six days, maintaining a high standard of work while managing noise restrictions during the night to minimise disruption to nearby public dwellings.
To extract the existing piling fenders, we designed and installed a bespoke pulling rig on a seaworthy work barge. Used in conjunction with 60-tonne compressed-air pulling rigs, this setup provided safe, controlled, and flexible extraction of each pile from the seabed, ensuring the works could be completed efficiently and securely.
We have had the pleasure of working with Mtech on a range of Engineering and marine civil engineering projects as well as reactive maintenance tasks, and their performance has been nothing short of exceptional. From the outset, their team demonstrated a deep understanding of the complexities involved in marine environments, delivering innovative solutions tailored to each challenge.
The quality of their workmanship is consistently outstanding. Every project has been completed to the highest standards, with meticulous attention to detail and a clear commitment to durability and safety. Their ability to respond quickly and effectively to reactive maintenance needs has been invaluable, minimising downtime and ensuring operations continue smoothly.
What truly sets Mtech apart is their proactive approach and problem-solving mindset. They don’t just meet expectations—they exceed them, offering practical, cost-effective solutions without compromising on quality. Communication throughout each project has been clear and professional, making collaboration effortless.
We highly recommend Mtech to anyone seeking a reliable, skilled, and forward-thinking engineering supply partner. Their expertise and dedication make them an asset to any project and supply list.
Jonathan Brace, Wightlink Ferries
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